When your competitors are still using glue, we redefine the boundary between strength and lightweight

In today’s pursuit of ultimate performance in outdoor energy equipment, traditional manufacturing processes have become a bottleneck restricting product reliability. Glue will age, seams will crack, and screws will loosen. We are determined to put an end to all of this.

Introducing ProSeries Carbon Shell—— The world’s first carbon fiber shell created using a multi-component embedded integrated molding process. This is not a simple upgrade, but a complete revolution in traditional bonding techniques.

Core technology innovation: Multi Embedded Molding integrated molding

We have abandoned inefficient and unreliable adhesive assembly, and innovatively molded key components such as shell structural parts and load-bearing nut seats in a mold through precision injection molding and one-time compression molding with carbon fiber prepreg. They are no longer ‘assembled together’, but ‘grown as a whole’ at the molecular level.

This means:

• Absolute integrity: no seams, no glue marks, completely eliminating the risk of cracking and deformation caused by temperature differences, humidity, or impact.
• Unparalleled connection strength: The metal nuts at all interfaces are specially embedded with a torque strength of over 3 Nm, which is stable enough to withstand repeated insertion and vibration in any harsh scenario, providing users with rock solid connection confidence.
• Ultimate lightweight performance: While ensuring military grade structural strength, fully leveraging the lightweight advantages of carbon fiber materials, it is over 50% lighter than traditional metal shells, allowing for easy portability of powerful performance.

We have cast the carbon fiber shell into an ‘integrated’ form

Have you been searching for top-notch protection for top tier products? The fragility, inconsistency, and potential failure risks of traditional adhesive processes have become the last obstacle for high-end mobile power banks and energy storage devices to move towards excellence.

This is not your design problem, but the fundamental process bottleneck of the entire industry.

XBear ® The ‘Multi Embedded Integration’ ™」 Multi component embedded integrated molding technology has ended this bottleneck from a physical perspective. We are not assembling, but ‘growing’ – allowing metals and carbon fibers to fuse at the molecular level, creating unprecedented structural integrity.

Why do top global brands see us as a ‘secret weapon’?

1. Irrefutable performance data: empirical evidence beyond commitments

• > 3.5 N · m average interface torque: We promised 3N · m, but conventional test results far exceed this. This means that your USB-C, DC5521, and other interfaces have no possibility of loosening throughout the entire product lifecycle.

• -40 ° C to 85 ° C high and low temperature cycling test: Passed 1000 rigorous cycles without any cracking, deformation, or performance degradation. Reliability is no longer just a single line on a parameter table.

• IP67 level structural sealing potential: The seamless feature of integrated molding provides a perfect structural foundation for achieving higher levels of dust and water resistance, far exceeding the limits of spliced shells.

2. Engineering Philosophy from “Manufacturing” to “Intelligent Manufacturing”

What we deliver is not a single component, but a set of ‘ready to use’ assembly solutions.

• Zero assembly stress: All threads, buckles, and positioning holes are formed in one go in the mold with an accuracy of ± 0.05mm, greatly simplifying your assembly process and improving yield.
• Empowering Materials Science: We not only understand molds, but also excel in materials. We can perform functional embedding in the substrate to meet the heat dissipation, EMI shielding, UV resistance, and other requirements of different customer products, achieving doubled value.
• Starting from DFM (Design for Manufacturability): Our engineering team is eager to intervene in the early stages of your product design, integrating “integrated” thinking into genes, optimizing structures, reducing costs, and accelerating time to market.

3. Tailored market competitiveness for you

Choosing Pansion not only gives you the shell, but also the discourse power to crush the market.

• [Available] Authoritative third-party testing report: providing solid endorsement for your market promotion.

• [Customizable] Exclusive surface texture and logo: from 3K diagonal to forged pattern, even your brand logo can be formed in one piece without post-processing, highlighting your unique brand identity.

• [Tellable] technology story: On crowdfunding pages, product launches, and detail pages, you have a core selling point that can make tech geeks boil and ordinary users feel at ease.

We are not only suppliers, but also your exclusive ‘Advanced Manufacturing’ business unit

We understand that top brands have much higher requirements for their supply chain than just “procurement”. Therefore, we have built a service system that matches it:

• Confidentiality Agreement and Exclusive Project Channel: Your creativity is absolutely safe with us and fully protected by a dedicated team.
• Small batch rapid prototyping and large-scale stable delivery: Whether your requirements are hundreds or hundreds of thousands of pieces, we have corresponding flexible production lines and quality systems to ensure perfect delivery.
• Global logistics support: Our factory is located in the manufacturing center and can efficiently serve customers worldwide.

Your product deserves a top of the line exterior that matches its inherent technology.

Take immediate action and let us prove to you that reliability and aesthetics are never multiple-choice questions.

• [Get exclusive technical white paper]: Gain a deeper understanding of “Multi Embedded Integration” ™」 How to save costs and create value for you.

• [Schedule a 15 minute technical call]: Have a direct conversation with our chief engineer to quickly assess the feasibility of your project.

• [Submit your design requirements]: Upload your ID sketch or 3D file and obtain a preliminary process evaluation report within 24 hours.

XBear ® | The Unibody Carbon Expert ™ (Integrated Carbon Fiber Expert)

Why choose ProSeries Carbon Shell?

• Born for extreme environments: Whether it’s scorching desert heat, harsh plateau cold, or humid coasts, its excellent weather resistance and structural stability ensure that the internal core of the power supply always receives the highest level of protection.
• Durable Aesthetics: The classic carbon fiber texture is not only a symbol of lightness and strength, but also endows the product with a high-tech and high-quality visual language that will never go out of style.
• Reliable, no compromise: We firmly believe that safety and aesthetics are never a multiple-choice question. You no longer need to sacrifice durability for the appearance of the product, nor do you need to bear heavy burdens for durability.

XBear ® | ProSeries Carbon Shell – an invisible technological revolution, visible excellence in performance. It is not only the armor of the power bank, but also a reliable partner for you to explore the world and move forward fearlessly.